Overview
A prominent global furniture manufacturer—operating multiple high-volume distribution centers worldwide—faced mounting challenges in inventory tracking, slow order fulfillment, and escalating operational costs. The company chose Foycom’s RFID-Enabled Warehouse Management System (WMS) to revolutionize its warehouse operations and achieve true digital transformation.
Business Challenges
Manual Processes Slowed Operations
Manual barcode scans and periodic stock counts left critical blind spots, causing delays, mis-picks, and inventory inaccuracies.
Inefficient Inventory Management
Lack of real-time location data for items delayed order processing and increased the risk of lost or misplaced stock.
Scaling Complexities
Expansion into more warehouses made consistent processes difficult and created isolated data silos.
Customer Expectations
Rising demands for same-day shipping and precise order fulfillment required greater agility and accuracy.
FOYCOM’s RFID Solution
RFID Cloud Platform Integration
-
Deployed Foycom RFID Cloud, connecting fixed readers, handheld devices, and IoT gateways across all warehouse zones for seamless, real-time inventory capture.
-
Unified all RFID data in a single cloud dashboard—enabling multi-location visibility and automated inventory updates.
Automated Workflows
-
Integrated RFID data flow directly with ERP and WMS for end-to-end inventory, order, and shipment management.
-
Replaced manual cycle counts with automated, real-time audits; instant alerts for misplaced items, low stock, or shipping errors.
Location-Based Intelligence
-
Enabled precise tracking of pallet and product movement from receiving through dispatch.
-
Used RFID-triggered workflows for pick, pack, and ship operations, reducing the time and labor for each step.
Transformation & Measurable Results
Warehouse Throughput Increased by 30–50%
Automated picking and packing eliminated bottlenecks and doubled order processing speed.Stock Counting Time Reduced by up to 90%
Near-Zero Shipping Errors
RFID verification at each checkpoint caught exceptions before dispatch, virtually eliminating mis-shipments.
Labor Costs Cut by 30%
Manual stock-taking and error correction efforts were drastically
reduced—enabling leaner operation.
Real-Time, Global Visibility
The management team could monitor inventory, orders, and workflow for
all global warehouses from a single source of truth.
Easy & Scalable Expansion
New sites, devices, and users were onboarded with minimal disruption as
the system scaled globally.
Strategic Business Impact
Customer Satisfaction
Faster, more reliable order fulfillment drove higher repeat business and positive brand reputation.
Data-Driven Decisions
Real-time analytics and dashboards empowered smarter purchasing, replenishment, and resource allocation.
Future-Proof Operations
The RFID-enabled platform provided the agility to add sites, increase warehouse complexity, or integrate new IoT/AI technologies in the future, without process overhaul.
Why Choose FOYCOM?
Industry Expertise
Deep experience delivering tailored RFID WMS solutions for high-volume, multi-site manufacturing and distribution.
Seamless Integration
Plug-and-play APIs for ERP, cloud supply chain, and logistics partners.
Global Support
Responsive, local deployment and 24/7 success teams ensured continuous performance improvements